What is difference between Cupola furnace and blast furnace?
Answer:
In essence nothing, a Cupola furnace is a type of blast furnace in that it is charged at the top and tapped at the bottom and air is blasted into the furnace via a wind belt and tuyres.
A blast furnace in a steel works is a huge structure operated for long periods of time; it is charged with iron ore, coke and limestone and reduces the iron ore into pure iron.
Cupola furnaces, as used in the foundry re melts pig iron, from the blast furnace, along with foundry scrap, steel scrap and scrap iron engine blocks and produced iron alloys of various specifications. A Cupola furnace is usually operated on a daily basis but some types can be continuously operated for several weeks
A blast furnace in a steel works is a huge structure operated for long periods of time; it is charged with iron ore, coke and limestone and reduces the iron ore into pure iron.
Cupola furnaces, as used in the foundry re melts pig iron, from the blast furnace, along with foundry scrap, steel scrap and scrap iron engine blocks and produced iron alloys of various specifications. A Cupola furnace is usually operated on a daily basis but some types can be continuously operated for several weeks
· Cupola varies in sizes from diameter from 1 to 2 meters with height from four to five times the diameter.
· With 1m diameter and 4m height it would melt about 2 tons of iron per hour.
· It is operated when desired and not continuously and only when pigs are to be melted to form various irons or steel.
· Coke fire is first lit at the bottom.
· Then charging starts at the bottom with alternate layers of coke, pig iron and little lime stone.
· The pigs before feed are broken into lengths of 0.25 meter and are mi8xed with agreed proportion of iron and steel scrap,
· Adding low carbon scrap will reduce percentage of carbon in the melt.
· After an hour or two when the charge is burnt the hot air blast is gradually increased and cupola is closed.
· The Iron melts and sinks to the bottom from where it is tapped off into ladle or directly into moulds.
· The amount of coke consumed is not large as iron ha just to be melt without any chemical change.
· The coke of 50 to 125kg / ton of iron to be melted may be needed. Lime stone adds with sand at the bottom and forms a liquid slag floating above melted iron.
· About 3 to 5 Kg of lime stone / ton of iron may be needed.